Lokacin da manajan sayayya ya kwatanta a$45 toiletku a$120 toilet, bambance-bambancen da ake gani ba su da yawa. Dukansu fari ne. Dukansu yumbu ne. Dukansu ruwa.Tambayar da ke motsa shawarar siyan ita ce: menene ainihin abin da kuke biya?
A matsayin mai sana'ar sanitary ware tare dashekaru 15na ƙwarewar samarwa, wannan labarin yana ba da rarrabuwar fasaha naabubuwa huduwanda ke ƙayyade ko samfurin tsabtace yumbu zai yi don5 shekaru ko 25 shekaru. Waɗannan su ne ƙayyadaddun ƙayyadaddun abubuwan da ke da mahimmanci - da kuma waɗanda galibin kasidu ke tsallakewa.
📦 Abubuwan Sauƙaƙe don Manajan Kasuwanci
Samfura:Yingjie Bath vitreous china toilets & basins ·Harbewa:digiri 1280Ruwan sha:Kasa da ko daidai 0.2% ·Kauri mai walƙiya:Mafi girma ko daidai da 1.2mm ·Kewayon farashi:$45-$120/raka'a ·MOQ:1 × 20ft ganga ·Lokacin jagora:Kwanaki 25-35 ·Takaddun shaida:cUPC, Watermark, CE
→ Nemi takaddun QC & rahoton binciken masana'anta
Hoto na 1:Premium kaolin yumbu (hagu) vs. ƙananan yumbu - yumbu mai ƙazanta na ƙarfe (dama)
1. Raw Materials: Kaolin Clay Ingancin shine wurin farawa
An ƙayyade ingancin yumburakafinsamfurin yana shiga cikin kiln. Yana farawa da ɗanyen abu na zamewar - cakuda ruwan yumbu da aka zuba a cikin gyare-gyaren filasta yayin simintin.
Kaolin Factor
Laka na Kaolin shine sinadari na farko a cikin kayan tsaftar kayan kwalliyar china. Ana auna ingancinta da kaddarori biyu:
- Filastik:Ƙarfin yumbu don riƙe siffar yayin yin gyare-gyare ba tare da tsagewa ba. Babban kaolin na filastik, wanda aka samo asali daga asusun ajiya a lardunan Guangdong da Fujian na kasar Sin, yana samar da jikin kore mai ɗimbin ɗimbin ɗimbin ɗimbin yawa bayan bushewa.
- Abubuwan da ke cikin Iron Oxide:Rashin ƙarfe a cikin ɗanyen yumbu yana haifar da canza launin yayin harbe-harbe {0} launin rawaya ko launin ruwan kasa waɗanda ke bayyana ƙarƙashin glaze. Premium kaolin ya ƙunshikasa da 0.5% iron oxide. Masu ƙera ƙananan farashi suna amfani da yumbu tare da 1.5-2% baƙin ƙarfe oxide kuma suna ramawa tare da kauri, mafi ƙarancin glazes waɗanda ke rufe lahani maimakon kawar da su.
Daidaiton Slip da Sarrafa Cast
Matsakaicin cakuda zamewa - kusan65% kaolin, 25% feldspar, da 10% quartz- yana ƙayyadadden yawan adadin jikin da aka kora. Feldspar yana aiki azaman juzu'i, yana rage ma'anar narkewa na silica don haɓaka vitrification. Ma'adini yana ba da daidaiton tsari da juriyar girgiza zafi.
✅ Wurin bincike:
Tambayi masana'anta don takaddun masu samar da albarkatun su.Masana'antar da ba za ta iya ba da sunan tushen kaolin ba da haƙurin ƙarfe oxide yana ɓoye madaidaicin inganci.
2. Matsakaicin digiri 1200 + Babban -Tsarin Harba Zazzabi
Idan zaɓin albarkatun ƙasa shine tushe, harbin kiln shine canji. Wannan shi ne inda yumbu ya zama china mai ɗimbin yawa - kuma inda mafi girman rata mai inganci tsakanin masana'anta ke fitowa.
Me yasa Digiri na 1280 shine Matsakaicin
Jikin yumbura sun harba a ƙasa1200 digirizama mai ɗan ɗanɗano kaɗan. Silica da feldspar barbashi ba su cika haɗuwa ba, suna barin ƙananan ramukan haɗin kai a cikin jiki. Waɗannan pores suna sha ruwa, suna ɗaukar ƙwayoyin cuta, kuma suna faɗaɗa yayin daskarewa{3}} narkewar zagayowar - yana haifar da lalacewa akan lokaci.
A1280 digiri, jiki ya kai cikakken vitrification. Yawan sha ruwa ya ragu a ƙasa0.2%, haduwa daISO 10545-3misali ga vitreous china. Jikin ya zama gilashin{1}kamar: maras cikawa, rashin kuzarin sinadarai, da kwanciyar hankali.
Tunnel Kiln vs. Shuttle Kiln
Nau'in kiln yana rinjayar daidaiton samfur kai tsaye:
- Tunnel kilns:Ci gaba da tsarin ciyarwa - inda motocin harbi ke motsawa ta hanyar yanayin zafi mai sarrafawa - yankin preheat (200-600 digiri), yankin harbe-harbe (1280 kololuwar digiri), da yankin sanyaya. Kowane samfurin yana da tarihin yanayin zafi iri ɗaya. Bambanci tsakanin raka'a ba shi da komai.
- Makarantun jirgi:Tsarukan tsari- inda zafin jiki ke tashi da faɗuwa a cikin ɗaki da aka rufe. Rarraba yanayin zafi ya ragu da uniform. Kayayyakin da ke kusa da tashar jiragen ruwa masu ƙonewa sun fi zafi fiye da samfuran da ke kusa da ƙofar. Bambance-bambance tsakanin batches na iya kaiwa 2-3% bambancin girma.
Don babban ɗakin bayan gida mai inganci{{0}, daidaiton girma yana da mahimmanci. Kwanon bayan gida wanda ya karkata da 3mm a matsayin fitarwa ba zai daidaita da flange na ƙasa yayin shigarwa ba.Harba cikin rami yana kawar da wannan haɗari.
💡 Kudin Harba Mai Kyau
Kaiwa da kiyaye digiri 1280 don sake zagayowar harbe-harbe na awanni 16 yana cinye kusan40% na jimlar farashin makamashin masana'anta. Ƙananan - Masu sana'a masu tsada suna rage zafin harbi zuwa digiri 1100-1150, rage farashin makamashi da kusan 25%. Samfurin da aka samu yayi kama da mai siye - har sai ya sha ruwa, ya yi tabo har abada, kuma ya haifar da tsagewar gashi a cikin shekaru 2-3 na shigarwa.
✅ Wurin bincike:
Nemi masana'antakiln zazzabi rajistan ayyukandon tsari bazuwar samarwa. Kamfanin da ke aiki a digiri 1280 zai samar da wannan bayanan. Ma'aikata da ke aiki a ƙasa ƙayyadaddun bayanai ba za su yi ba.
Hoto na 2:Gwajin kauri na glaze da gwajin taurin Mohs a cikin dakin gwaje-gwaje na QC
3. Gwajin Kauri da Kauri
Hasken walƙiya shine farkon abin kariyar kayan tsafta daga harin sinadarai, ɓarna jiki, da gurɓataccen yanayi. Ana ƙayyade ingancinta ta hanyar kauri, tauri, da mannewa - duk waɗannan ana iya tabbatar da su ta daidaitaccen gwaji.
Mafi ƙarancin Kauri: 1.2mm
Ana amfani da shi a matakin biski - bayan fara harbin farko amma kafin glaze firing - Layer glaze dole ne ya cimma ƙaramin kauri na uniform.1.2mma duk saman da ake iya gani. Sub{2}} 1.0mm kauri shine mafi yawan ma'auni na yanke farashi a masana'antar kayan aikin tsafta, kuma shine babban dalilin gazawar samfurin da wuri.
Me yasa 1.2mm?Sharuɗɗan tsaftacewa na kasuwanci suna amfani da descalers acidic (pH 2-3) waɗanda ke fitar da saman yumbu a kan lokaci. Gilashin 1.2mm yana ba da kusan10-15 shekaruna juriya na sinadarai a ƙarƙashin tsabtace kasuwancin yau da kullun. Gilashin 0.8mm ya kasa shiga3-5 shekaru.
Taurin Mohs da Juriya
The kora glaze surface ya kamata a cimma m taurin6 akan ma'aunin Mohs- ya fi bakin karfe (4-5) da juriya ga zazzagewa daga kayan aikin tsaftace karfe, dattin datti, da tuntuɓar maɓalli ko bel ɗin bel a mahallin gidan wanka na jama'a.
🔬 Daidaitaccen Tsarin Gwajin Scratch
- Aiwatar da kaya mai sarrafawa (5N) tare da stylus tungsten carbide.
- Zana stylus a fadin saman mai kyalkyali a madaidaicin gudu.
- Duba ƙarƙashin girman girman 10 × don alamun karce na bayyane.
Sakamakon wucewa yana nuna babu karce zurfi fiye da glaze's surface gloss Layer.
Glaze -Fit Mutunci
Ma'aunin ingancin fasaha mai buƙatar fasaha shineglaze fit- daidaitawar haɓakar zafi tsakanin glaze Layer da jikin yumbura. Idan glaze ya faɗaɗa fiye da jiki, yana haɓaka matsa lamba wanda ke tsayayya da fashewa. Idan jiki ya faɗaɗa fiye da glaze, micro{3}} hauka yana bayyana - cibiyar sadarwa mai tsatsauran ra'ayi mai kama datti da ƙwayoyin cuta.
Ana samun madaidaicin kyalli ta hanyar feldspar{0}zuwa{1}} sarrafa rabo na quartz a cikin jiki da tsarin glaze, ingantacce ta hanyarthermal shock gwajin: Digiri 10 zuwa 93 hawan keke na ruwa, mafi ƙarancin hawan keke 500, tare da duba mai shiga rini bayan kowace zagayowar.
✅ Wurin bincike:
nemaRahoton gwaji na ɓangare na uku{{0}don kauri mai walƙiya (giciye -aramin gani na sashe), taurin Mohs, da juriyar girgiza zafi. Maƙerin da ba zai iya ba da waɗannan rahotannin ya dogara da duban gani ba - wanda ba zai iya gano lahanin ƙyalli ba.
4. Yingjie QC: Yadda Muka Tabbatar da Kowane Batch Production
A Yingjie Bath, tsarin sarrafa ingancin mu yana aiki akan ƙirar tabbatarwa ta mataki uku{0} da aka ƙera don kama lahani a inda aka samo asali maimakon a tashar jigilar kaya.
Tier 1: Raw Material Inspection
Ana gwada kowane jigilar kaolin don:
- Rarraba girman barbashi (Laser diffraction analysis)
- Abun ciki na baƙin ƙarfe (X{0}}ray mai haske,Kasa da ko daidai da 0.5% wucewa iyakar)
- Fihirisar Plasticity (gwajin iyaka na Atterberg)
Batun da suka wuce juriyar baƙin ƙarfe oxide ana ƙi su kafin su shiga samarwa. Wannan yana kawar da tushen ɓarkewar launin fata na ƙasa{1}.
Tier 2: A cikin -Tsarin Kula da Killin
An sanye da murhun rami namu24-zone thermocouple saka idanu. Ana shigar da bayanan zafin jiki a tazarar daƙiƙa 60 a cikin zagayen harbe-harbe na sa'o'i 16. Duk wani yanki da ya karkata sama da digiri ±5 daga madaidaicin digiri na 1280 yana haifar da ƙararrawa ta atomatik da sa baki na ma'aikacin gaggawa.
Bayan sanyaya, kowane samfurin yana jurewa:
- Gwajin shayar da ruwa (hanyar nutsar da ruwa,Kasa da ko daidai da 0.2% kofa)
- Tabbatar da girman (ma'aunin laser,± 1.5mm haƙuri)
- Duban gani a ƙarƙashin hasken 500-lux don lahani na saman
Mataki na 3: Ƙarshen Samfuran Binciken Kaya
Kafin yin lodin kwantena, muna yiAQL (Iyakokin Ingantaccen Karɓar)Samfura ta ISO 2859-1:
- Babban dubawa Level II
- AQL 2.5 don manyan lahani, AQL 4.0 don ƙananan lahani
- Gwajin aikin 100% akan hanyoyin cire ruwa (gwajin zubar da ruwa, riƙe da daƙiƙa 30)
5. Abin da Bambancin Farashin Gaskiya Ya Siya
The$75 tazarar farashitsakanin shigarwa -matakin bandaki da babban taswirorin kabad ɗin bayan gida mai inganci kai tsaye zuwa waɗannan abubuwa masu inganci guda huɗu:
| Factor Factor | Ƙananan {{0}Kayayyakin Kuɗi ($45) | Babban - Samfura ($120) |
|---|---|---|
| Danyen yumbu | Tushen da ba a bayyana ba, babban ƙarfe | Tabbatar da kaolin, Kasa da ko daidai da 0.5% Fe₂O₃ |
| Harba | 1100-1150 digiri, jirgin ruwa | 1280 digiri, tunnel kiln |
| Glaze | 0.6-0.8mm, babu gwajin taurin | 1.2mm, Mohs 6+ ya tabbata |
| QC | Duban gani kawai | Mataki na uku{0} tare da gwajin dakin gwaje-gwaje |
📊 Gaskiyar Kudin "Ajiye" $75
Ƙaƙƙarfan samfurin - zai yi kama da karɓuwa idan isowa kuma ya fara kasawa a ciki24-36 watanni. Babban samfurin{1} zai yi aiki don15-25 shekaru. Ga mai ginin kasuwanci mai kula da raka'a 500, wannan bambanci yana wakiltar kusan$200,000–$350,000a cikin gujewa sauyawa farashin sama da tsawon rayuwar kadari na shekaru 20.
Kammalawa
Babban{0}}wararrun tsaftar yumbura ba a bayyana shi da sunan iri ko daukar hoto. An ayyana takaolin tsarki, kiln zafin jiki, glaze kauri, da QC rigor- Abubuwa huɗu masu iya aunawa waɗanda ƙungiyar sayayya za ta iya tantancewa ta hanyar takaddun masu kaya.
Lokaci na gaba da kuka kwatanta farar bandaki biyu na yumbu a farashin farashi daban-daban, duba bayan saman. Bambancin shine150 digiri na kiln zafin jiki, 0.6mm na glaze kauri, da kuma ingancin kula da tsarin cewa kama lahani kafin su bar masana'anta bene.
Tambayoyin da ake yawan yi
Tambaya: Menene mafi ƙarancin zafin wuta na china vitreous?
A: 1280 digirishine ma'auni na masana'antu don cikakken vitrification, wanda ya haifar da sha ruwa a ƙasa da 0.2%. Kayayyakin da aka harba a ƙasa da digiri 1200 sun kasance masu ɗanɗano mai ɗanɗano kuma masu saurin lalacewa da fashewa.
Tambaya: Ta yaya zan iya tabbatar da kauri kafin siya?
A: nemagiciye - rahotannin gwajin microscope na sashedaga masana'anta. A m glaze kauri na1.2mmana buƙatar don kasuwanci{0}} dorewar daraja.
Tambaya: Wadanne takaddun shaida zan nema lokacin da ake samun kayan tsafta?
A: Domin Arewacin Amurka,cUPC; don Australia,Alamar ruwa; don Turai,CE. Waɗannan suna tabbatar da samfurin ya cika lambobin aikin famfo na gida da buƙatun abin alhaki.
Tambaya: Me yasa yawan sha ruwa ke da mahimmanci a bandakunan yumbu?
A: Lower absorption (≤0.2%) means the ceramic body is non-porous, preventing bacterial growth, freeze-thaw damage, and permanent staining. Higher absorption (>0.5%) yana haifar da gazawar da wuri a cikin wuraren kasuwanci.
🏭 Samun Masana'anta{0}} Takardun Tabbatar da Ingancin Matsayi
Kuna buƙatar rahoton gwajin ɗanyen abu, rajistan ayyukan zafin kiln, ko takaddun shaida na ɓangare na uku-? Tuntuɓi ƙungiyar kula da ingancin ingancin Yingjie Bath don cikakkun takaddun fasaha.
👉 Nemi Takardun QC & Rahoton Binciken Masana'antu© 2026 Yingjie Bath · B2B Sanitary Ware Manufacturer
